The folding process in the creation of a Japanese katana blade has been subject to some variation throughout history and among individual swordsmiths. While there is no fixed number of folds, it is commonly believed that traditional katana blades were typically folded between 8 to 16 times during the forging process.
Folding a blade involves heating the steel, hammering it, and then folding it over itself. This process helps to distribute carbon and other elements evenly, refine the steel's structure, and eliminate impurities. Each folding iteration contributes to strengthening the blade and creating a more homogeneous structure.
The number of folds depends on various factors, including the preferences and techniques of the swordsmith, the desired outcome, and the quality of the steel being used. Some swordsmiths may fold the steel fewer times, while others may opt for more folding iterations. The specific folding technique and the number of folds can also vary based on the region or school of swordsmithing.
It's worth noting that in modern times, not all katana blades are folded, as contemporary swordsmiths may use alternative methods or focus on different aspects of blade production. Additionally, some modern reproductions or lower-quality swords may not undergo the folding process at all.
In summary, while there is no fixed number, a traditional Japanese katana blade is commonly believed to be folded between 8 to 16 times during the forging process. The folding process helps refine the steel, eliminate impurities, and contribute to the strength and quality of the katana blade.